introduction:
since i've started my venture into audio electronics a very short time
ago, i haven't stopped learning about new topologies. my first designs
were tube amplifiers, and far from perfect - broken, in fact. but that's
what the learning process is. (no, i haven't built anything yet.)
one huge hindrance to actually building any of the tube designs was their cost. one power transformer and two output transformers per channel, plus chokes dramatically increases the cost of a project. and those are just the magnetic components. so i did some more research.
lo and behold, the gainclone appeared. with its low component count and just one (step-down) transformer, i was able to realize a much lower "price/Watt" ratio, not to mention markedly lower THD+N than a tube amp.
design:
i decided to keep my design simple and follow the national datasheet
quite closely. my design is non-inverting and uses +/-35VDC supply
rails from an unregulated (high-capacitance) power supply. the power
supply is fed by a 25Vrms+25Vrms 250VA toroidal transformer.
power supply design:
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amplifier design: (one channel)
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amplifier parts manifests:
| amplifier (one channel): | ||||
| part no. | description | quantity | price ea. | subtotal |
|---|---|---|---|---|
| P939-ND | 22uF 50V electrolytic cap | 2 | 0.4 | 0.8 |
| 51KH-ND | 51k 1/2W carbon film res | 1 | 0.26 | 0.26 |
| P1287-ND | 470uF 50V electrolytic cap | 2 | 1.73 | 3.46 |
| 1.0KH-ND | 51k 1/2W carbon film res | 2 | 0.26 | 0.52 |
| LM3886T-ND | LM3886 68W audio amplifier | 1 | 6.62 | 6.62 |
| 20KH-ND | 20k 1/2W carbon film res | 1 | 0.26 | 0.26 |
| total: | 11.92 | |||
| power supply: | ||||
| part no. | description | quantity | price ea. | subtotal |
|---|---|---|---|---|
| MUR860GOS-ND | 600V 8A fast-recovery diode | 8 | 1.16 | 9.28 |
| 493-1119-ND | 10000uF 50V electrolytic cap | 2 | 4.47 | 8.94 |
| 4.7KH-ND | 4.7k 1/2W carbon film res | 2 | 0.26 | 0.52 |
| P4910-ND | 0.1uF 50V ceramic cap | 4 | 0.48 | 1.92 |
| P5186-ND | 1000uF 50V electrolytic cap | 2 | 1.03 | 2.06 |
| CF1/215%RCT-ND | 1 ohm carbon film res | 2 | 0.04 | 0.08 |
| Y236652 | 25V+25V 250VA toroidal transformer | 1 | 46.1 | 46.1 |
| total: | 68.9 | |||
| enclosure and such: | ||||
| part no. | description | quantity | price ea. | subtotal |
|---|---|---|---|---|
| 1441-28BK3-ND | hammond 20ga aluminum case | 1 | 32.54 | 32.54 |
| 345-1056-ND | TO-220 11W @ 6C heatsink | 2 | 7.53 | 15.06 |
| CP-1413-ND | red RCA panel mount jack | 1 | 1.04 | 1.04 |
| CP-1414-ND | white RCA panel mount jack | 1 | 1.04 | 1.04 |
| F-7264-A-ND | rubber plastic feet for case | 4 | 0.6 | 2.4 |
| J164-ND | red insulated binding post | 2 | 2.4 | 4.8 |
| J165-ND | black insulated binding post | 2 | 2.4 | 4.8 |
| KKA1031S28-ND | 10k stereo log-taper pot | 1 | 32.42 | 32.42 |
| TMC50-8.0-ND | 8 ohm 50W wirewound resistor | 1 | 5.47 | 5.47 |
| total: | 99.57 | |||